VarioWINPellet central heating boilerpneumatic + direct Operating Manual05/2010 092945/01
10Operation2.2.2 VarioWIN with 41 kg reserve supply container, manual loadingFig. 5 VarioWIN with pneumatic pellet feed – View from right 12356791013
11Operation2.4 Check before initial start-upa) System pressure (heating water pressure):The system must be filled and vented. With the system cold, pr
122.5 Filling the reserve supply container2.5.1 VarioWIN Exklusiv-S – Manual fillingFold open the cover of the reserve supply container (Fig. 8) and f
135sRESETFull-text display(illuminated display)Manual operation / flue cleaningfunctionSignal lamp (LED)„Operation“ – green;„Malfunction“ – redMenu bu
145sRESET5sRESET5sRESETOperation2.7 Operating modes2.7.1 OFF modeThe boiler is switched off when in OFF mode. The display and allbuttons, with the exc
15Operation2.7.4 Solid fuel/buffer modeIf the VarioWIN pellet central heating boiler is combined with a solid fuel boi-ler or an buffer tank, the WVF
165sRESET5sRESET5sRESET5sRESETOperation2.7.5 Manual operationFig. 18Pressing the Cancelbutton or the Manual operation / flue cleaningfunctionbutton te
175sRESET5sRESET5sRESET5sRESETBriefly pressing the Manual operation / flue cleaning functionbuttonswitches on the display illumination. Pressing the b
182.8.6 BurnoutCombustion is stopped. Pellet transport into the burner pot is stopped, thevacuum fan continues to run until all the remaining pellets
195sRESET5sRESET5sRESETOperationFig. 332.9 Information textPressing the Info button calls up the most important VarioWIN infor-mation – Fig. 33. The a
2Table of contents: PageImportant information for system operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.1 Safety precautio
20Operation2.9.6 Current boiler outputThe current boiler output is displayed in %. The boiler output (modulationmode) can be set from 30 % to 100 % –
215sRESET5sRESET5sRESET5sRESETOperation2.10 Menu guidePressing the Menubutton changes the menu display to operatorlevel or service level – Fig. 45.Use
22Menu structure:Operator levelService level(reserved for trained service personnel only)TimeFeedoperating mode1)Time profilefeed1)Probe switching1)Me
235sRESET5sRESET5sRESET5sRESETFig. 49Fig. 50The menu item or sub-menu item is exited by pressing the Backbutton (Fig. 52) or after a delay of 45 secon
24Operation5sRESET5sRESET5sRESET5sRESET5sRESETFig. 53Fig. 54Fig. 55Fig. 56Press the Menubutton – Fig. 54.Confirm the selected menu item „Operator leve
5sRESET5sRESETPressing the Yesbutton resets the boiler cleaning – Fig. 58. Thedisplay shows „Parameter is saved“ for a few seconds (Fig. 59) andthen c
265sRESET5sRESET5sRESET5sRESET5sRESETOperation2.10.1.2 TimeThis time is used for the time control of the pellet feed, automaticheating surface cleanin
275sRESET5sRESET5sRESETFig. 66OperationSave the changed time by pressing the Yesbutton – Fig. 66. Thedisplay shows „Parameter is saved“ for a few seco
285sRESET5sRESET5sRESET5sRESET5sRESETOperation2.10.1.3 Feed operating mode1)This menu item sets:– whether the feed is switched off, or– whether the fe
29Burning duration with 25 kg pelletsVarioWIN Burning duration at nominal outputVAE 120 P approx. 10 h 5sRESET5sRESET5sRESET5sRESETThe factory setting
3Table of contents: Page2.9 Information texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
305sRESET5sRESET5sRESET5sRESET5sRESETOperation2.10.1.4 Time profile feed1)The „Time profile feed“ menu item displays the corresponding set-ting option
315sRESET5sRESET5sRESET5sRESET„with start time“A time can be set here in the „Time profile feed“ menu item for fil-ling the reserve supply container i
325sRESET5sRESET5sRESET5sRESET5sRESET„with enable time“The start and end of the enable time can be set here in the „Timeprofile feed“ menu item if the
335sRESETThe menu item or sub-menu item is exited by pressing the Backbutton (Fig. 92) or after a delay of 45 seconds.OperationFig. 92Feedenable timeS
345sRESET5sRESET5sRESET5sRESET5sRESET34Operation2.10.1.5 Probe switching1)If the VarioWIN is equipped with a pneumatic feed (suction system)with 2 or
355sRESET5sRESET5sRESET5sRESETUse the arrow buttons to select the required probe switching –Fig. 100.Fig. 100OperationFig. 101Fig. 103Save the changed
365sRESET5sRESET5sRESET5sRESET5sRESET2.10.1.6 Time profile ash compression (Exklusiv version only)The ash in the ash pan is only compressed at the 2 s
375sRESET5sRESET5sRESET5sRESET5sRESETUse the arrow buttons to select the start time you want to change,1 or 2 – Fig. 109.Confirm the selected start ti
38Operation5sRESET5sRESET5sRESET2.10.2 Service levelSystem parameters, start-up and the actuator test can be display-ed, performed and/or modified in
39Operation2.11 Heating system operation2.11.1 VarioWIN with MES system controlSwitching on – Automatic operation:1. Press the ON/OFF button on the In
4Important information for system operatorsDear Heating System Owners, We would like to congratulate you on your new environmentally friendly boiler s
40Operation2.10.2 VarioWIN with REG standard controlSwitching on – Automatic operation:1. Press the ON/OFF button on the InfoWIN panel, the display l
41OperationHow to switch to emergency (manual) operationHeating emergency operation:1. There must be power to the boiler. The unit is switched on (oth
423.1 Care of cladding and keyboard foilClean the cladding and the keyboard foil with a damp cloth as needed. In the event of heavy soiling, use soapy
43Care,cleaning and ash removal intervalsVarioWIN Premium-D VarioWIN Exklusiv-S VarioWIN Exklusiv-P/DDepending on pellet con-sumptionApprox. every 41
44Tip: Position newspaper or the like to protect the floor against fly ash before opening the combustion chamberdoor.– Open the cladding door and ash
45Care, cleaning and maintenanceDo not open the combustion chamber door during operation. Always switch the boiler off first with theON/OFF button (Fi
46Care, cleaning and maintenanceDo not open the combustion chamber door during operation. Always switch the boiler off first with theON/OFF button and
47Care, cleaning and maintenance3.7 VarioWIN reserve supply containerIt is necessary to clean the reserve supply container if too much dust has collec
48Care, cleaning and maintenance– Remove both knurled screws (Fig. 135) and fold open the inspection cover (Fig. 136). – Remove dust (bridge formatio
493.8 Top heating surfaces and linkageThese parts are automatically checked and cleaned as part of the annual maintenance by WINDHAGER CustomerService
5Important information for system operators1.3 Start-up and maintenanceHave Windhager Customer Service or one of our customer service PARTNERS put you
503.9.1 Blower wheel, blower box and exhaust pipe to flueFig. 147 Disconnecting the blowerplugFig. 150 Removing the wing nuts and cleaningopening – cl
51Care, cleaning and maintenanceAssembly:– Screw the screw plug back in and refit the cladding parts 1– 4.– Close the control panel, connect the secur
525sRESET5sRESET5sRESETTroubleshootingThe VarioWIN pellet boiler is self-monitoring during operation. All deviations from normal operation are display
53Troubleshooting4.2 Information messagesCode Meaning/effect Cause/remedyIN 581Replenish fuelThe reserve supply container is almostempty. Top up pelle
54TroubleshootingCode Meaning/effect Cause/remedyFE 238Feed is not sucking any pellets inCheck pellet supply in storage roomand feed hose. Press Reset
55TroubleshootingCode Meaning/effect Cause/remedyAL 005Shake-out defectiveShake-out defective or sticking. Clean the burner pot. Press Reset.Shake-out
56TroubleshootingFig. 160 VarioWIN control panel, rear right side panel removedCover of safety thermostat B7Cover of safety thermostatauger tube B7aD
57TroubleshootingCode Meaning/effect Cause/remedyAL 171Maximum heating up time excee-dedClean the burner pot. Press Reset.a) VarioWIN D without feed o
58Declaration of conformityfor the VarioWIN pellet boiler seriesIssued by: WINDHAGER ZENTRALHEIZUNG Technik GmbHAnton-Windhager-Strasse 20A-5201 Seek
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61.6 Filling the pellet storeFig. 2 Switching off the VarioWINImportant information for system operators1.5 Operating noisesThe VarioWIN is a modern,
60The guarantee and warranty limitations require that the boiler and related accessories be properly installed andstarted up by WINDHAGER Customer Ser
7Never fill the burner pot with pellets by hand. Excessive combustion material in the burner pot meansthat the pellets will not be ignited optimally.
8Operation2.1 Functional descriptionThe VarioWIN pellet central heating boiler and the Modular Energy System MES or the REG standard controlcombine to
9Fig. 3 VarioWIN with direct pellet feed – View from right 12345678910111213141516171819 *2224202123252627Operation2.2 Functional elements and operat
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